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ABB AI880A | 3BSE028586R1 | High Integrity Analog Input ModuleProduct Overview The ABB AI880A (3BSE028586R1) is an 8 channel High Integrity Analog Input Module engineered for the S800 I O platform. Designed for critical industrial applications, the module provides precise monitoring of 020 mA and 420 mA signals with advanced self diagnostics and internal redundancy. Ideal for safety instrumented systems, it meets SIL3 standards when paired with compatible controllers, ensuring reliable data acquisition in
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Product Overview

The ABB AI880A (3BSE028586R1) is an 8-channel High Integrity Analog Input Module engineered for the S800 I/O platform. Designed for critical industrial applications, the module provides precise monitoring of 0–20 mA and 4–20 mA signals with advanced self-diagnostics and internal redundancy. Ideal for safety-instrumented systems, it meets SIL3 standards when paired with compatible controllers, ensuring reliable data acquisition in demanding environments.


Key Features

SIL3 Safety Integrity
The AI880A incorporates a "1oo2" microprocessor architecture that continuously cross-checks input measurements, ensuring no single hardware fault leads to unsafe process states.

HART Pass-Through Capability
Supports HART 5, 6, and 7 protocols, enabling remote configuration of smart transmitters, retrieval of diagnostic data, and access to secondary process variables without affecting primary signals.

Advanced Self-Diagnostics
Continuous internal monitoring of A/D converters, voltage references, and memory detects inconsistencies, automatically placing the module into a safe state and alerting the controller.

Robust Field Protection

  • Current Limiting: Each input channel is protected against short circuits.

  • Galvanic Isolation: Protects the controller backplane from transient disturbances and ground loops.

High Accuracy and Resolution
12-bit resolution ensures precise signal measurement, with minimal temperature drift (max. 50 ppm/°C), linear response, and reliable performance under fluctuating environmental conditions.


Technical Specifications

Feature Specification
Product Name AI880A High Integrity Analog Input Module
Part Number 3BSE028586R1
Number of Channels 8
Input Signal Type 0–20 mA, 4–20 mA Unipolar
Resolution 12-bit
Safety Level SIL3 (with HI controller)
HART Support HART 5, 6, 7
Input Impedance 250 Ω (with TY801 shunt)
Input Filter 190 ms hardware (rise time 0–90%)
Overrange +12% for 0–20 mA, +15% for 4–20 mA
Max Non-Destructive Voltage 11 V DC
Max Cable Length 600 m (656 yards)
Power Supply 24 V DC via MTU
Current Consumption Max. 50 mA
Power Dissipation 2.4 W
Diagnostics Front LEDs (F, R, W)
Operating Temperature 0–55 °C (32–131 °F)
Storage Temperature -40–70 °C (-40–158 °F)
Mounting Compatibility TU810, TU812, TU814, TU830 (high integrity)
Certifications CE, UL, ATEX, ABS, DNV, LR
Pollution Degree 2 (IEC 60664-1)

Applications

Safety-Critical Process Control: Suitable for Emergency Shutdown Systems (ESD), Fire & Gas (F&G), and other SIL3 safety applications.

Industrial Monitoring: High-integrity input for chemical, oil & gas, and manufacturing process control.

Remote or Redundant Systems: Supports both single and redundant configurations for reliable operation in critical environments.


Mounting and Installation

  • Must be installed with a compatible Module Termination Unit (MTU) such as TU810, TU812, TU814, or TU830 for redundant high-integrity operation.

  • Ensure firm seating and proper locking on the ModuleBus connector to maintain reliable communication.

  • Confirm cable lengths and field connections comply with S800 I/O specifications.


Frequently Asked Questions (FAQ)

Q: What is the input resolution of the AI880A?
A: The module provides 12-bit resolution, enabling precise analog measurement.

Q: Can it handle HART transmitters?
A: Yes, it supports HART 5, 6, and 7 without interrupting the primary 4–20 mA signal.

Q: Is it certified for safety-critical applications?
A: Yes, the AI880A is SIL3 certified when used with a high integrity controller.

Q: Can I configure it for single and redundant operation?
A: Yes, it supports both configurations to meet system safety requirements.

ABB AI880A | 3BSE028586R1 | High Integrity Analog Input Module

Item no : 86721578166
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